低成本、率、以工作质量保证产品质量

1、 Forklift maintenance can be divided into five types: running in period maintenance, daily maintenance, season change maintenance, sealed forklift maintenance and regular maintenance.

1、磨合期保养是指新出厂或大修后的叉车，在规定的作业时间内的运用磨合，称为叉车磨合期。

1. Running in period maintenance refers to the operation and running in of forklift after new delivery or overhaul within the specified operation time, which is called the running in period of forklift.

2、日常保养是以清洁叉车和外部查看为主要内容的保养内容。其中包含了运用前查看、作业中查看和回库后的保养。详细在本站的叉车日常维护保养内容有详细的阐明。

2. Daily maintenance is mainly about cleaning forklift and external inspection. It includes inspection before use, inspection during operation and maintenance after returning to the warehouse. The daily maintenance of forklift in this station is detailed.

3、封存叉车保养是指当估计叉车三个月以上不运用了，就进行封存。封存的叉车技能状况有必要良好。封存前应依据不同车况进行相应品种和等级的保养，达到技能状况良好的规范。新车、大修车或发动机大修后的叉车，一般应完成磨合期后再封存。

3. Sealed forklift maintenance refers to the storage of forklift when it is estimated that the forklift will not be used for more than three months. The sealed forklift skills need to be in good condition. Before sealing, the maintenance of corresponding varieties and grades shall be carried out according to different vehicle conditions, so as to reach the standard of good technical condition. Forklift after new car, overhaul or engine overhaul shall be sealed after running in period.

4、换季保养，几全年低气温在268K（-5度）以下地区，在入夏和入冬前有必要对叉车进行换季保养。

4. For seasonal maintenance, the lowest temperature in several years is below 268k (- 5 ℃), so it is necessary to carry out seasonal maintenance for forklift before summer and winter.

5、叉车定时保养能够说是叉车保养项目中为重要的一项，详细如下：

5. Regular maintenance of forklift can be said to be the most important item in forklift maintenance, as follows:

1）、日常维护，每班作业后；

1) Daily maintenance, after each shift;

2）、一级技能保养，发动机累计运转150小时后，每年作业时间缺乏150小时的内燃叉车每年进行一次一级保养；

2) . first level skill maintenance: after the engine has been running for 150 hours, the internal combustion forklift truck that lacks 150 hours of operation time every year shall be maintained once a year;

3）、二级技能保养，发动机累计运转450小时后，每三年作业时间缺乏450小时的内燃叉车，每三年进行一次二级保养。

3) Second level technical maintenance: after the engine has been running for 450 hours in total, the second level maintenance shall be carried out every three years for the internal combustion forklift which lacks 450 hours of operation time every three years.

二、叉车保养流程

2、 Forklift maintenance process

1、保养前准备

1. Preparation before maintenance

保养叉车类型：蓄电池平衡重式叉车

Maintenance forklift type: Battery balanced forklift

蒸馏水

distilled water

极压锂基光滑脂

Extreme pressure lithium base grease

扳手、螺丝刀，平衡尺等修理工具

Spanner, screwdriver, balance ruler and other repair tools

抹布等清洁用品。

Cleaning supplies such as rags.

2、按以下保养流程进行

2. Follow the following maintenance procedures

1）、清洁，清洁作业是提高保养质量、减轻各配件磨损和下降油、资料消耗的根底，并为查看、紧固、调整和光滑做好准备；

1) , cleaning, cleaning operation is to improve the maintenance quality, reduce the wear of various accessories and reduce the consumption of oil and data, and prepare for inspection, fastening, adjustment and smoothness;

2）、查看，查看便是经过检视、丈量、试验和其它办法，来确认各总成、部件技能功能是否正常，作业是否牢靠，机件有无变异和损坏，为正确运用、保管和修理供给牢靠依据；

2) Through inspection, measurement, test and other methods, to confirm whether the technical functions of each assembly and component are normal, whether the operation is reliable, and whether there is variation and damage to the parts, so as to provide a solid basis for correct use, storage and repair;

3）、紧固，由于叉车运转作业中的颠簸、振荡、面件热胀冷缩等原因。各紧固件的牢固程度会发生变化，甚松动、损坏和丢失；

3) , fastening, due to bumps, oscillations, hot expansion and cold contraction of surface parts during forklift operation. The firmness of each fastener will change, even loose, damaged and lost;

4）、调整，调整作业是康复叉车良好技能功能和保证正常合作空隙的重要作业。调整作业的好坏直接影响叉车的经济性和牢靠性。所以，调整作业有必要依据实际情况及时进行；

4) Adjustment is an important operation to recover forklift's good skill function and ensure normal cooperation gap. The adjustment of operation directly affects the economy and reliability of forklift. Therefore, it is necessary to adjust the operation in time according to the actual situation;

5）、光滑，光滑作业是延长叉车运用寿命的重要作业，主要包含叉车发动机、齿轮箱、液压缸、制动缸以及传动配件关节等。全车加注光滑油，一起用极压锂基光滑脂对有压力的机械部位如起重链条，轴承进行光滑,能够起到光滑、防生锈的作用。

5) Smooth and smooth operation is an important operation to extend the service life of forklift trucks, mainly including forklift engines, gearboxes, hydraulic cylinders, brake cylinders and transmission parts joints. The whole car is filled with smooth oil, and the mechanical parts with pressure such as lifting chain and bearing are smoothed with extreme pressure lithium grease, which can play a smooth and rust proof role.